Difference between revisions of "Desktop I/O Simulator"
m (Updated for a link to the LECM Desktop Simulator Kit) |
m (Added part numbers for Simulator Harnesses) |
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{| border=1 | {| border=1 | ||
|- | |- | ||
+ | ! style="width:100px; text-align: center;" | Part # | ||
! style="width:200px; text-align: center;" | Harness # | ! style="width:200px; text-align: center;" | Harness # | ||
! style="width:400px" | ECM Family | ! style="width:400px" | ECM Family | ||
|- | |- | ||
+ | | style="text-align: center;" | 5404-1199 | ||
| style="text-align: center;" | HARNINTR023A | | style="text-align: center;" | HARNINTR023A | ||
| To 24-Pin - GCM0565024/ECM0S12024 (ISDL/SECM) | | To 24-Pin - GCM0565024/ECM0S12024 (ISDL/SECM) | ||
|- | |- | ||
+ | | style="text-align: center;" | 5404-1200 | ||
| style="text-align: center;" | HARNINTR023B | | style="text-align: center;" | HARNINTR023B | ||
| To 24-Pin - GCM0S12024 (MCHI/MSIM/SMUX) | | To 24-Pin - GCM0S12024 (MCHI/MSIM/SMUX) | ||
|- | |- | ||
+ | | style="text-align: center;" | 5404-1201 | ||
| style="text-align: center;" | HARNINTR024A | | style="text-align: center;" | HARNINTR024A | ||
| To 48-Pin - ECM0555048 | | To 48-Pin - ECM0555048 | ||
|- | |- | ||
+ | | style="text-align: center;" | 5404-1202 | ||
| style="text-align: center;" | HARNINTR024B | | style="text-align: center;" | HARNINTR024B | ||
| To 48-Pin - ECM0563048 | | To 48-Pin - ECM0563048 | ||
|- | |- | ||
+ | | style="text-align: center;" | 5404-1203 | ||
| style="text-align: center;" | HARNINTR024C | | style="text-align: center;" | HARNINTR024C | ||
| To 48-Pin - GCM0563048/HCM0563048 (FIRE 48) | | To 48-Pin - GCM0563048/HCM0563048 (FIRE 48) | ||
|- | |- | ||
+ | | style="text-align: center;" | 5404-1204 | ||
| style="text-align: center;" | HARNINTR025A | | style="text-align: center;" | HARNINTR025A | ||
| To 80-Pin - ECM0555080 | | To 80-Pin - ECM0555080 | ||
|- | |- | ||
+ | | style="text-align: center;" | 5404-1205 | ||
| style="text-align: center;" | HARNINTR026A | | style="text-align: center;" | HARNINTR026A | ||
| To 112-Pin - ECM555x112 | | To 112-Pin - ECM555x112 | ||
|- | |- | ||
+ | | style="text-align: center;" | 5404-1206 | ||
| style="text-align: center;" | HARNINTR027A | | style="text-align: center;" | HARNINTR027A | ||
| To 128-Pin - ECM0565128 | | To 128-Pin - ECM0565128 | ||
+ | |- | ||
+ | | style="text-align: center;" | 5404-1321 | ||
+ | | style="text-align: center;" | | ||
+ | | To 112-Pin, SECM112 | ||
+ | |- | ||
+ | | style="text-align: center;" | 5404-1341 | ||
+ | | style="text-align: center;" | | ||
+ | | To 70-Pin, SECM70 | ||
|} | |} |
Latest revision as of 08:38, 13 December 2017
The Desktop I/O Simulator TM is a new advance in development support from MotoTron!
Contents
Desktop I/O Simulator
The Desktop I/O Simulator is designed to assist in developing control programming for a Woodward ECM; this practical device enables you to more easily simulate and adjust analog input levels (via onboard potentiometers), monitor output, test application scenarios, etc., without requiring the actual sensor connections.
The Simulator has I/O, CAN connections, power and ground channels, keyswitch, and other features as applicable, which map to the respective resources of the ECM in use. Connect the ECM to the Simulator, using the appropriate available harness. Connect a computer with programming and calibration tools to the ECM via CAN or RS485 connection to the mounted CAN junction box, or floating connectors. Then use the Simulator to adjust input levels, drive output loads, monitor I/O signals, verify parameters, and as a result better understand and adjust the control programming needed, without using actual application hardware.
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Feature Summary
- Aluminum frame, angle-mounted for ease of use, with scratch-free rubber feet
- Over 200 banana jacks in total for I/O - connect inputs or meters/oscilloscope to outputs
- 30 Channels of Analog Input (switchable - On / Off) with dedicated potentiometer sliders
- 45 Channels of Low or High Side Output (switchable - On / Off)
- 3 CAN Channels (switchable - On / Off)
- 1 RS485 Channel (switchable - On / Off)
- 8 Digital Inputs (switchable - On / Off or pulled High / Low)
- 10 Power and Ground Channels (switchable - On / Off) , including ECM Input Voltage+/-, XDRP, XDRG, MPRD, DRVP, DRVG, and Key Switch
- 4 Knock sensor inputs
- 4 CAM/Crank inputs
- 11 Non-assigned banana jacks
Note: Depending on the ECM resources available, some of the jacks may not be mapped or connected to any resource from the ECM. Refer to the datasheet for your particular ECM to determine the resources available (obtain from the ECM datasheet download page on the MotoTron website). It is best to check and verify the presence of the intended Simulator/ECM resource before attempting to apply in a test scenario.
Product Specification
Simulator product Specification (36369)
LECM Desktop Simulator Kit (35078)
Power and Ground Channels
The Power and Ground Channels are located in the center of the Simulator, and include BATT, XDRP A/B, XDRG, MPRD, DRVP, DRVG, EST RTN, and Key Switch. These are connected to the ECM via the harness, though the jacks allow optional external connections.
Note: Connection to a 12V DC (nominal) power supply is required. The Desktop I/O Simulator has a positive and a negative connector for use with a power supply. Do not use a supply higher than 36V DC, as the LED circuits are not able to withstand this.
Communications
The Simulator supports connecting up to three CAN channels, and a RS-485 channel. The jacks are located at the right side of the Simulator just below the Junction box and above the harness connector. Each connection includes an OFF/ON switch to disable/enable the channel connection.
Output Sections
These outputs connect to your ECM output pins, by designation, and in order of resource number. Refer to the datasheet for your particular ECM for resources available. Depending on the resources of the particular ECM in use, some of the Simulator output jacks may not be in use.
Low Side Outputs
Labeled LSO1-LSO8, eight Low Side Outputs are located in the upper left corner of the Simulator.
INJ Outputs
Labeled INJ1-INJ12, twelve fuel injector Outputs are located at the left side of the Simulator.
EST Outputs
Labeled EST1-EST16, the 16 electronic spark timing Outputs are located at the left side of the Simulator.
Note: In order to see EST firing indications, turn the respective EST LED ON/OFF switch to OFF.
H-Bridge Outputs
Labeled H1+, H1-, H2+, H2-, and H3+, H3-, the six H-bridge connections are located at the top center of the Simulator.
Analog/Digital Input Sections
Analog Inputs
Labeled Analog 1-Analog 30, the Analog Inputs (switchable - On / Off) are located along the bottom of the simulator, together with dedicated potentiometer sliders, 0-5V.
Note: To connect your own sensor, use the gray jack, and switch the corresponding ON/OFF switch to OFF.
Digital Inputs
The Simulator supports up to seven digital inputs, labeled DG1-DG7. The jacks are located at top center of the Simulator.
The digital inputs each have a switch for setting input to low or pull-up, along with on-off switches.
Knock Sensor Inputs
Labeled Knock0 -/+ and Knock1 -/+, the four knock sensor connector jacks are located in the center of the Simulator. There are no associated switches or monitors; user must supply the knock input signal to the Simulator.
Cam/Crank Inputs
The four Cam and Crank inputs are located at the top of the Simulator, labeled CAM and DG CAM, and Crank+/-. There are no associated switches or monitors; user must supply the respective sensor input signal to the Simulator.
Miscellaneous Non-assigned Jacks
There are 11 non-assigned jacks, reserved for future assignment.
Simulator Harnesses
Get the appropriate harness for the ECM in use.
Part # | Harness # | ECM Family |
---|---|---|
5404-1199 | HARNINTR023A | To 24-Pin - GCM0565024/ECM0S12024 (ISDL/SECM) |
5404-1200 | HARNINTR023B | To 24-Pin - GCM0S12024 (MCHI/MSIM/SMUX) |
5404-1201 | HARNINTR024A | To 48-Pin - ECM0555048 |
5404-1202 | HARNINTR024B | To 48-Pin - ECM0563048 |
5404-1203 | HARNINTR024C | To 48-Pin - GCM0563048/HCM0563048 (FIRE 48) |
5404-1204 | HARNINTR025A | To 80-Pin - ECM0555080 |
5404-1205 | HARNINTR026A | To 112-Pin - ECM555x112 |
5404-1206 | HARNINTR027A | To 128-Pin - ECM0565128 |
5404-1321 | To 112-Pin, SECM112 | |
5404-1341 | To 70-Pin, SECM70 |
Connect the required harness to the harness connector on the Simulator.