SECM70

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Revision as of 13:17, 2 April 2015 by Michael.Vogeli (talk | contribs) (added additional information about brushless DC motor operation)
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ECM-5634M-70

ECM5634M-70.jpg

Hardware Features

70-Pin platform
Microprocessor: ST SPC563M64, 80 MHz
Memory: 1.5 M flash, 94 K RAM, 16 K serial EEPROM
Operating Voltage: 8–32 Vdc, 36 V (jump start), 5.5 V (crank)
Operating Temperature: –40 to +105 °C

Inputs

VR or digital crank position sensor
Digital cam position sensor
Up to 14 ananlogs
Up to 5 digital (4 switch, 1 speed)
up to 2 switch-type oxygen sensors
Optional wide-range oxygen sensor
Up to 2 knock sensors

Outputs

6 high-impedance injector drivers (up to 4 low impedance injector drivers)
Up to 8 electronic spark-triggers for smart injection coils
9 low-side drivers
3 lamp drivers
1 main power relay driver
up to 2 H-bridge drivers
Optional 3-phase brushless DC motor driver
1 sensor supply (5V)

Communications

2 CAN 2.0b channels


Product Summary

The SECM70 control platform fits a variety of applications, including gasoline and natural gas engines for power generation, forklifts, lift trucks, and on-highway vehicles. The SECM70 control is programmed to meet the specific needs of the prime mover and its driven load.

At the heart of the SECM70 control is a powerful 32-bit ST SPC563M64 microprocessor that runs Woodward’s ControlCore operating system. Application programming is accomplished via Woodward’s MotoHawk application software tool. MotoHawk is a rapid controls system development tool that allows controls engineers to quickly create controls software directly within Simulink diagrams, which run on any MotoHawk-enabled electronic control modules. Application developers work directly in the Simulink environment and with a one-step build are able to go from an application model to a file that can be programmed directly into Woodward production hardware. MotoHawk provides a high-level programming environment for users who have control systems expertise but don’t necessarily have specific embedded programming skills. Once the application program has been generated and loaded into the SECM70 control via the CAN port, the user can view variables and tune the control using an appropriate service interface tool such as Woodward's Toolkit or MotoTune. Connection to other devices, such as a diagnostic tool, is accomplished by means of other CAN ports available on the control. The desired information flow is programmed into the control via MotoTune or ToolKit.

The SECM70 control consists of a single rigid printed circuit board attached to an aluminum housing using thermal adhesive, which is then closed and sealed with an aluminum cover. Connections to the control are made via a single 70-pin automotive-style sealed connector. The control can be mounted directly to the engine or frame using vibration isolators which are available pre-installed on the control or separately.

Datasheets

ECM-5634M-070 Family Engine Control Modules Product Manual (26776)

Part Numbers

Part Num Part w/
MTG HW
HW Version Features
 1751-6680   8923-2050  1452 (PROD) Mobile Industrial
 1751-6649  8923-2051 1402 (DEV) Mobile Industrial, on-the-fly calibratible
 1751-6681  8923-2052 1453 (PROD) Power Generation
 1751-6650  8923-2053 1403 (DEV) Power Generation, on-the-fly calibratible
 1751-6682  8923-2002 1459 (PROD) Marine
 1751-6653  8923-1987 1409 (DEV) Marine, on-the-fly calibratible
 1751-6683 1461 (PROD) On-Highway (future release)
 1751-6675 1411 (DEV) On-Highway, on-the-fly calibratible (future release)

Related Part Numbers

Part Number Description
8923-1761 Connector Kit
8996-2162
8996-2163
8996-2164
Crimp Tools
8996-2167 Removal Tools
5404-1141 Pig Tail
5404-1364 Development Harness
5404-1341 Desktop Simulator Harness

Compiler

Green Hills version 4.2.4
GCC for PowerPC EABI-SPE version 4.6.0

Frequently Asked Questions/Topics

Is the Marine variant suited for sensorless 3-phase brushless motor?

To introduce this answer, we review that it is possible to run a 3-phase brushless DC motor with and without position sensors. A position sensor can directly indicate the position of a motor shaft. Sensorless systems are advanced enough to determine the position of the shaft through back-EMF waveforms, although complexity will increase greatly under very small signal to noise ratios (when the motor is just starting and at very slow speeds.)

Woodward has design protected for sensorless 3-phase brushless DC motor operation in SECM70, but the Marine variant is not suited for this application.

The Marine variant SECM70 should always be designed to operate a 3-phase brushless motor with hall position sensors connected to module pins 56,57,58 for PhaseC, PhaseB, PhaseA, respectively. MotoHawk Input Capture blocks can then be used with the resources MotorPhaseVSense_A, MotorPhaseVSense_B, and MotorPhaseVSense_C. The Input Capture behavior allows the application to be notified of an input pin state change, which correlates to a sample every 60 degrees. The algorithm to calculate motor position and speed is outside the scope of what MotoHawk is providing in support of this module.

Can I diagnose PWM EST outputs?

Due to the nature of the hardware, EST diagnostics are only available when driven as a sequence and not as a PWM.

The ESTs have a caveat that certain groups must not turn off at the same time as there is shared diagnostic HW.

The groupings where you should avoid turning off at the same time are:
EST 1,2
EST 3,4
EST 5,6,7,8